Product Description:
The robot stacking machine is an automated palletizing device based on industrial robot technology. It typically employs a 4-axis or 6-axis articulated robot structure and is equipped with a dedicated brick gripping system. The equipment is linked to upstream extruders, strip cutters, and brick cutters via a PLC control system, automatically completing the entire process of grouping and organizing brick blanks, gripping and picking them up, turning them 90° (for staggered stacking), and layering them onto kiln cars.
This equipment is suitable for brick stacking operations in various kiln types, including tunnel kilns and mobile kilns. It can handle standard bricks, perforated bricks, hollow bricks, and blocks, making it a mainstream choice for the automation upgrade of sintered brick and tile production lines.
Structural Composition:
-Robot Body: A multi-jointed robotic arm providing load capacity and degrees of freedom of movement. Four-axis robots are commonly used in brick factories to meet palletizing requirements.
-Clamping Device (Clamping Plate): Utilizing pneumatic or hydraulic drive, equipped with pressure sensors for adaptive force adjustment to prevent damage to wet bricks. Various brick types can be accommodated by changing different clamping plates.
-Grouping and Conveying System: Separates, sorts, and groups the brick blanks output from the cutting machine according to stacking requirements, preparing them for robot gripping.
-Control System: A PLC-based and servo-driven control system with built-in programs for various brick type stacking, real-time monitoring of output and production status, and one-click switching of brick types.
-Moving Mechanism: Some large robots are equipped with a track-type walking axis, expanding the operating range and serving multiple kiln car positions.
Technical Parameters:
| Product Name |
Automatic Robot Stacking Machine |
| Power |
17kw |
| Warranty |
1 Year |
| Gripper |
Customized |
| Highlight |
Auto, Brick Factory, Brick Machine, Brick Production |
| Certification |
CE/ISO |
| Capacity |
30000 Bricks Per Hour |
| Function |
To Stack Bricks |
Applications:
The robot coding machine used in brick factories is the core automation equipment in modern brick and tile production lines. It utilizes the flexibility and intelligent control technology of multi joint industrial robots to replace manual labor in grabbing, transporting, turning, and stacking brick blanks. Compared to traditional gantry style brick laying machines, robot brick laying machines have the advantages of smaller footprint, more flexible movements, and wider applicability to brick types. They are key equipment for brick and tile enterprises to achieve "machine replacement" and improve quality and efficiency.
The robot stacking machine used in brick factories is the core automation equipment in modern brick and tile production lines. It utilizes the flexibility and intelligent control technology of multi joint industrial robots to replace manual labor in grabbing, transporting, turning, and stacking brick blanks. Compared to traditional gantry style brick laying machines, robot brick laying machines have the advantages of smaller footprint, more flexible movements, and wider applicability to brick types. They are key equipment for brick and tile. enterprises to achieve "machine replacement" and improve quality and efficiency.
Workflow:
The standard operating procedure for a robot stacking machine is as follows:
-Grouping and Seaming: Brick blanks cut by the cutting machine are pushed onto the separating plate. The separating mechanism creates uniform gaps between the brick blanks.
-Positioning and Grasping: The robot moves its clamping plate directly above the brick blanks. The clamping plates close, stably holding the brick blanks.
-Lifting and Transporting: The robot lifts the held brick blanks to a safe height and moves them along a planned path to the kiln car station.
-Rotation and Steering: During transport, the robot's wrist performs a 90° rotation, causing the brick blanks to be stacked in a cross pattern on the kiln car, ensuring stacking stability.
-Layered Stacking: The robot descends to the predetermined stacking height, the clamps release, and one layer of brick blanks is stacked. The above actions are repeated layer by layer until the kiln car is full.
Advantage:
-High precision and high stability: Servo drive and precision reducer ensure repeatability ≤1mm. The height of each layer of bricks is precisely controlled by an encoder, resulting in high stacking neatness and preventing brick tipping.
-Flexible production changeover and strong adaptability: Built-in standard programs adaptable to more than ten brick types. Product changeover can be quickly completed by changing the clamping plate and switching programs, without complex mechanical adjustments.
-Reduced operating costs: One robot can replace 6-8 brick stacking workers, significantly reducing labor and management costs. The new drive mechanism design reduces spare parts costs by approximately 90% compared to traditional models.
-Improved product quality: Neat and standardized stacking promotes uniform ventilation during drying and firing, reducing scrap rates. Gentle and stable clamping actions effectively reduce damage to wet bricks.
-Easy operation and maintenance: A full Chinese touchscreen interface allows for dynamic parameter settings, and layer/stack connections are intuitive and easy to understand. The system can record production data for multiple shifts, facilitating production management.
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