Product Description:
The frame stacking machine is a core automated piece of equipment in brick and tile production lines, replacing manual stacking operations. It is specifically designed to neatly and efficiently stack wet brick blanks onto kiln cars. This equipment adopts a mature mechanical structure and intelligent control system, capable of adapting to the stacking needs of different brick types and patterns. It is a key piece of equipment for brick factories to achieve automation upgrades, reduce labor costs, and improve product consistency.
Our frame stacking machine is designed with practicality and reliability in mind. Its robust structure and easy maintenance make it particularly suitable for the high-temperature, high-dust operating environment of brick factories. It has been successfully applied in hundreds of brick factories across China.
Features:
1. Robust and Durable Structure
Main Frame: Constructed from large-size square tubing, I-beams, or box beams, ensuring high structural rigidity and preventing deformation under long-term heavy loads.
Key Components: Wheels, guide rails, lifting screws/chains, etc., are all heavy-duty industrial-grade, adaptable to the harsh working conditions of brick factories.
Protective Design: Major transmission components and bearing seats are equipped with dust covers or seals, effectively extending service life.
2. Precise and Efficient Stacking
Precise Positioning: Employs encoder or displacement sensor feedback, combined with servo or frequency converter control, ensuring high stacking position repeatability (within ±5mm), resulting in neat and uniform stacks.
Highly Efficient Operation: Fast cycle time; maximum stacking capacity can reach 10,000-20,000 standard bricks per hour (depending on model), far exceeding manual stacking.
High Adaptability: Excellent adaptability to both wet and semi-dry bricks; low breakage rate during handling (controllable below 0.5%).
3. Intelligent and Simple Operation
Pattern Pre-storage: The control system can store dozens of commonly used and custom-defined pattern stacking designs, which can be recalled with a single click when changing products, making adjustments convenient and quick.
User-friendly Human-Machine Interface: The color touchscreen display is intuitive, clearly showing parameter settings, production statistics, and fault alarm information.
Multiple Modes: Supports fully automatic, semi-automatic, and manual operation modes, facilitating debugging, maintenance, and production scheduling.
4. Economy and Reliability
Significant Labor Savings: One machine can reliably replace 8-15 stacking workers, significantly reducing labor costs and management difficulty.
Improved Quality: Mechanical stacking is neat and stable, promoting uniform airflow distribution within the kiln, reducing firing deformation, and increasing the yield.
Convenient Maintenance: Modular design with centralized lubrication points makes common maintenance and replacement of vulnerable parts simple, effectively reducing downtime.
Technical Parameters:
| Product Name |
Automatic Frame Stacking Machine |
| Highlight |
Auto, Brick Factory, Brick Machine, Brick Production |
| Power |
20.4 kW |
| Capacity |
30000 Bricks Per Hour |
| Gripper |
Customized |
| Warranty |
1 Year |
| Certification |
CE/ISO |
| Function |
To Stack Bricks |
Working Principle:
1. Workflow
The brick stacking machine follows a cyclical operation mode of "brick picking - transplanting - layered stacking":
Brick Picking Stage: The equipment, from above or to the side of the conveyor line, uses rotating forks, clamps, or suction cups to pick up a set number of bricks in a single pass.
Transplanting and Positioning: The picking device moves with the gantry or frame to directly above the kiln car, and is precisely positioned to the target stacking location using a traveling mechanism (X/Y axis) and a lifting mechanism (Z axis).
Layered Stacking and Arrangement: The stacking mechanism smoothly places the bricks onto the kiln car platform or onto pre-stacked layers. After each layer is stacked, the equipment automatically shifts its position according to a preset pattern and uses fine-tuning devices (such as vibration or pushers) to arrange the bricks, ensuring neat stacks. Fine sand or fly ash is usually automatically spread between layers to prevent sticking.
Cycle and Reset: After completing one or more layers, the equipment returns to the brick picking station to begin the next cycle, until the set total number of layers is reached.
2. Control System Logic
The core controller (PLC) receives signals from the kiln car positioning sensor and the billet detection sensor. Based on pre-input "layout pattern parameters" (including the number of bricks per layer, arrangement method, inter-layer offset, etc.), it automatically calculates the precise movement trajectory of each grab and each layer, directing the various actuators (motors, cylinders, etc.) to coordinate their actions, achieving fully automated operation. A touchscreen human-machine interface is used for parameter setting, status monitoring, and manual intervention.
Customization:
We understand that each brick factory has unique production line layouts, product structures, and process requirements. Therefore, we offer comprehensive customized solutions:
1. Customized Size and Specifications
Span and Stroke: We customize the gantry span and travel stroke of the brick stacking machine based on your kiln car dimensions (width, length) and track center distance.
Stacking Height: We customize the maximum stroke and load capacity of the lifting system based on your kiln clearance height and process requirements.
Foundation and Interface: We provide interface designs and foundation installation drawings that match your existing conveyor line height and kiln car docking method.
2. Customized Functions and Configurations
Brick Retrieval Method: We offer various brick retrieval head options, such as rotary fork, clamp, and suction cup types, based on brick characteristics (strength, size).
Special Processes: Functions such as automatic sand/powder spreading, brick stack side shaping, and special reinforcement can all be integrated.
Control System Integration: We can customize communication interfaces for data exchange and linkage with your production line's existing central control system or kiln control system.
3. Customized Application Scenarios
New Production Lines: We provide turnkey engineering services from layout planning and equipment selection to integration and commissioning.
Existing Line Retrofitting: We upgrade existing production lines with automation, designing customized equipment installation plans to minimize impact on current production.
Specialty Brick Types: We develop specialized clamps and stacking logic for special products such as paving bricks, insulation blocks, and irregularly shaped bricks.
4. Customized Process
Requirements Communication: Our engineers will discuss with you in detail the site conditions, product outline, production capacity targets, and budget.
Solution Design: We provide a customized solution document including layout diagrams, equipment parameters, renderings, and investment analysis.
Production Confirmation: After your confirmation of the solution, a technical agreement and contract will be signed, and production will begin.
Installation and Training: A professional team will install and commission the equipment on-site and provide comprehensive training to your operators and maintenance personnel.
Ongoing Support: We provide long-term technical support and spare parts supply services to ensure continuous and stable equipment operation.
Support and Services:
Our Robot Stacking Machine is designed to optimize your packaging and logistics operations with precision and efficiency. For technical support, please ensure that your machine is installed according to the provided guidelines and regularly maintained to guarantee optimal performance.
If you experience any issues with the Robot Stacking Machine, first consult the troubleshooting section in the user manual. Common issues include misalignment, sensor errors, and mechanical jams, which can often be resolved by recalibrating the system or clearing obstructions.
We offer comprehensive maintenance services, including routine inspections, software updates, and component replacements to keep your Robot Stacking Machine operating at peak efficiency. Our trained service technicians are available to provide on-site support and preventive maintenance programs tailored to your operational needs.
For customized integration or upgrades, our engineering team can assist with system modifications and enhancements to meet your specific stacking requirements. We also provide training sessions for your staff to ensure safe and effective operation of the machine.
To maximize the lifespan and performance of your Robot Stacking Machine, always use authorized parts and accessories, and adhere to the recommended service schedule outlined in the product documentation.
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