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20.4KW Automatic Frame Stacking Machine CE ISO Certified for 30000 Bricks Per Hour in Brick Production

Name: 20.4KW Automatic Frame Stacking Machine CE ISO Certified for 30000 Bricks Per Hour in Brick Production
Brand: Halstec Engineering Co., Ltd
SKU: MPJ3.6
Price: 456,500.00 USD
Availability: InStock

Product Details

Place of Origin: CHINA

Brand Name: Halstec

Certification: CE/ISO

Model Number: MPJ3.6

Document: Halstec Enterprise Catalogu...1).pdf

Payment & Shipping Terms

Minimum Order Quantity: 1 Set

Price: Negotiable

Packaging Details: Nude in the container

Delivery Time: within 120 days

Payment Terms: L/C, T/T

Supply Ability: 1 sets per month

Get Best Price

Product Details

Product Description

Highlight: 
                                                                                                                                                                                                                                                                                CE ISO certified robot stacking machine, brick production robot stacking machine, manufacturing operations robot stacking machine
                              

Warranty:	1 Year	Power:	20.4
Function:	To Stack Bricks	Product Name:	Automatic Frame Stacking Machine
Highlight:	Auto, Brick Factory, Brick Machine, Brick Production	Gripper:	Customized
Capacity:	30000 Bricks Per Hour

Warranty:	1 Year
Power:	20.4
Function:	To Stack Bricks
Product Name:	Automatic Frame Stacking Machine
Highlight:	Auto, Brick Factory, Brick Machine, Brick Production
Gripper:	Customized
Capacity:	30000 Bricks Per Hour

20.4KW Automatic Frame Stacking Machine CE ISO Certified for 30000 Bricks Per Hour in Brick Production

20.4KW Frame Stacking Machine Certified CE ISO Perfect for Brick Production Streamlining Manufacturing Operations

Product Overview

The frame stacking machine is a core automated piece of equipment in brick and tile production lines, replacing manual stacking operations. It is specifically designed to neatly and efficiently stack wet brick blanks onto kiln cars. This equipment adopts a mature mechanical structure and intelligent control system, capable of adapting to the stacking needs of different brick types and patterns. It is a key piece of equipment for brick factories to achieve automation upgrades, reduce labor costs, and improve product consistency.

Our frame stacking machine is designed with practicality and reliability in mind. Its robust structure and easy maintenance make it particularly suitable for the high-temperature, high-dust operating environment of brick factories. It has been successfully applied in hundreds of brick factories across China.

Key Features

Robust and Durable Structure

Main Frame: Constructed from large-size square tubing, I-beams, or box beams, ensuring high structural rigidity and preventing deformation under long-term heavy loads
Key Components: Wheels, guide rails, lifting screws/chains, etc., are all heavy-duty industrial-grade, adaptable to harsh working conditions
Protective Design: Major transmission components and bearing seats are equipped with dust covers or seals, effectively extending service life

Precise and Efficient Stacking

Precise Positioning: Encoder or displacement sensor feedback with servo or frequency converter control ensures high stacking position repeatability (within ±5mm)
Highly Efficient Operation: Maximum stacking capacity reaches 10,000-20,000 standard bricks per hour (depending on model)
High Adaptability: Excellent performance with both wet and semi-dry bricks; low breakage rate during handling (controllable below 0.5%)

Intelligent and Simple Operation

Pattern Pre-storage: Control system stores dozens of commonly used and custom-defined pattern stacking designs
User-friendly Interface: Color touchscreen display for intuitive parameter settings, production statistics, and fault alarm information
Multiple Modes: Supports fully automatic, semi-automatic, and manual operation modes

Economy and Reliability

Significant Labor Savings: One machine can reliably replace 8-15 stacking workers
Improved Quality: Mechanical stacking promotes uniform airflow distribution within the kiln, reducing firing deformation
Convenient Maintenance: Modular design with centralized lubrication points reduces downtime

Technical Specifications

Parameter	Specification
Product Name	Automatic Frame Stacking Machine
Highlight Features	Auto, Brick Factory, Brick Machine, Brick Production
Power	20.4 kW
Capacity	30,000 Bricks Per Hour
Gripper	Customized
Warranty	1 Year
Certification	CE/ISO
Function	To Stack Bricks

Working Principle

Workflow Process

Brick Picking Stage: Equipment uses rotating forks, clamps, or suction cups to pick up a set number of bricks in a single pass
Transplanting and Positioning: Picking device moves with gantry or frame to kiln car position with precise X/Y/Z axis positioning
Layered Stacking and Arrangement: Bricks are smoothly placed onto kiln car with automatic position shifting and fine-tuning for neat stacks
Cycle and Reset: Equipment returns to brick picking station to begin next cycle until set total layers are reached

Control System Logic

The core controller (PLC) receives signals from kiln car positioning and billet detection sensors. Based on pre-input layout pattern parameters, it automatically calculates precise movement trajectories for each grab and layer, directing various actuators to coordinate actions for fully automated operation.

Customization Options

Customized Size and Specifications

Span and Stroke: Customized gantry span and travel stroke based on kiln car dimensions and track center distance
Stacking Height: Maximum stroke and load capacity customized for kiln clearance and process requirements
Foundation and Interface: Interface designs and foundation installation drawings matching existing conveyor line height

Customized Functions and Configurations

Brick Retrieval Method: Various options including rotary fork, clamp, and suction cup types
Special Processes: Integration of automatic sand/powder spreading, brick stack side shaping, and special reinforcement
Control System Integration: Customized communication interfaces for data exchange with existing production line systems

Customized Application Scenarios

New Production Lines: Turnkey engineering services from layout planning to integration and commissioning
Existing Line Retrofitting: Customized equipment installation plans to minimize production impact
Specialty Brick Types: Specialized clamps and stacking logic for paving bricks, insulation blocks, and irregular shapes

Customized Process

Requirements Communication: Detailed discussion of site conditions, product outline, production capacity targets, and budget
Solution Design: Customized solution document including layout diagrams, equipment parameters, renderings, and investment analysis
Production Confirmation: Technical agreement and contract signing followed by production initiation
Installation and Training: Professional on-site installation, commissioning, and comprehensive operator training
Ongoing Support: Long-term technical support and spare parts supply services

Support and Services

Our frame stacking machine is designed to optimize your brick production operations with precision and efficiency. For technical support, ensure proper installation according to provided guidelines and regular maintenance for optimal performance.

Comprehensive maintenance services include routine inspections, software updates, and component replacements. Our trained service technicians provide on-site support and preventive maintenance programs tailored to your operational needs.

For customized integration or upgrades, our engineering team assists with system modifications and enhancements. We provide training sessions for your staff to ensure safe and effective machine operation.

To maximize lifespan and performance, always use authorized parts and accessories, and adhere to the recommended service schedule.

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