Product Description:
In the automated production process of brick products, the brick stacking machine is a key piece of equipment connecting brick cutting and forming with drying and firing. Its stacking efficiency, stacking accuracy, and operational stability directly affect the space utilization rate of the drying/firing kiln, the brick breakage rate, and the continuity of subsequent production. This brick factory-specific brick stacking machine is tailor-made for various brick stacking scenarios, including clay bricks, shale bricks, fly ash bricks, and coal gangue bricks. It integrates intelligent positioning technology and efficient operation design to achieve full-process automation of automatic brick grabbing, precise stacking, and stable transfer, helping brick factories significantly improve production efficiency, reduce labor costs, and minimize brick waste.
Features:
1. Intelligent and Precise Brick Stacking, Enhancing Kiln Utilization
Equipped with an industrial-grade vision positioning system and a high-precision servo drive device, it can identify brick specifications, position, and posture in real time. The grasping and positioning error is ≤1mm, and the stacking spacing error is ≤2mm, ensuring that bricks are neatly arranged and evenly spaced on the drying/firing cart. It supports multiple stacking modes (horizontal and vertical staggered stacking, layered staggered stacking, etc.) and can flexibly adjust stacking parameters according to different brick types and kiln sizes, maximizing kiln space utilization and increasing unit kiln capacity.
2. High-Efficiency Production Output, Adaptable to Large-Scale Production
The equipment adopts a continuous operation design, seamlessly connecting with the front-end brick cutter, rear-end conveyor line, and drying/firing kiln to achieve full automation from brick forming to kiln loading, significantly reducing production downtime.
3. Flexible gripping design reduces brick loss
Equipped with a customized flexible gripping device, the grippers are made of highly elastic and wear-resistant materials. The gripping force automatically adjusts according to the hardness and size of the brick, avoiding damage to the edges and corners of the bricks during gripping. The brick breakage rate is controlled below 0.5%. The grippers are detachable and replaceable, adaptable to the gripping needs of different specifications of bricks such as standard bricks, perforated bricks, and hollow bricks, offering strong versatility.
4. Intelligent and convenient operation reduces manual dependence
Equipped with a high-definition touchscreen intelligent control system, it has built-in preset programs for stacking parameters of various common brick types. Operators only need to select the corresponding brick type, input the number of layers and quantity, and a fully automated stacking operation can be achieved, requiring no professional technical experience. The system features real-time operation monitoring, automatic fault diagnosis, and data statistical analysis. It can display the stacking quantity and equipment operating status in real time, automatically alarming and indicating the cause of the fault in case of an malfunction, facilitating quick handling by maintenance personnel.
5. Robust and Durable Structure, Adaptable to Harsh Working Conditions
The main body is constructed from high-strength steel, welded as a single unit, and undergoes aging treatment to eliminate internal stress, resulting in strong resistance to deformation. The robotic arm is made of high-strength aluminum alloy, with a lightweight design that balances rigidity and flexibility. Key components are equipped with dustproof, waterproof, and high-temperature protection devices. The electrical control system adopts an IP55 protection rating, easily handling the harsh working environment of brick factories with high dust, high humidity, and large temperature differences.
Technical Parameters:
| Product Name |
Automatic Frame Stacking Machine |
| Function |
To Stack Bricks |
| Gripper |
Customized |
| Power |
20.4 |
| Capacity |
30000 Bricks Per Hour |
| Highlight |
Auto, Brick Factory, Brick Machine, Brick Production |
| Warranty |
1 Year |
| Certification |
CE/ISO |
Applications:
This brick stacking machine is widely applicable to various small and medium-sized clay brick factories, shale brick factories, fly ash non-fired brick factories, and coal gangue comprehensive utilization brick factories. It can adapt to the stacking needs of different raw material formulas and different brick shapes and specifications. Whether it is the core equipment for a newly built automated production line or the automation upgrade of an old production line, it can be perfectly adapted through flexible parameter adjustment and customized design. It effectively solves the pain points of low efficiency, high breakage rate, and high labor intensity of manual brick stacking, helping enterprises achieve intelligent upgrades in their production processes.
Packing and Shipping:
Product Packaging:
The Robot Stacking Machine is carefully packaged to ensure safe delivery and optimal protection during transit. Each unit is securely placed in a custom-fitted foam insert within a sturdy, double-walled corrugated cardboard box. The packaging includes anti-static materials to protect sensitive electronic components and is sealed with tamper-evident tape. Additionally, an instruction manual and warranty information are included inside the package.
Shipping:
We offer worldwide shipping with multiple carrier options to suit your needs. The Robot Stacking Machine is shipped via reliable courier services with tracking and insurance available. Standard shipping typically takes 5-7 business days, while expedited options are available for faster delivery. All shipments are carefully handled to prevent damage, and customers receive a tracking number once the order has been dispatched.
FAQ:
Q1: What is the brand and model number of the Robot Stacking Machine?
A1: The Robot Stacking Machine is branded Halstec, and the model number is MPJ3.6.
Q2: Where is the Robot Stacking Machine manufactured?
A2: The Robot Stacking Machine is made in China.
Q3: What certifications does the Robot Stacking Machine have?
A3: This machine comes with CE and ISO certifications, ensuring it meets international standards.
Q4: What is the minimum order quantity and pricing for the Robot Stacking Machine?
A4: The minimum order quantity is 1 set, and the price is negotiable based on order specifications.
Q5: What are the payment terms and delivery time for this product?
A5: Payment can be made via L/C or T/T, and delivery is typically within 120 days after order confirmation.
Q6: How is the Robot Stacking Machine packaged for shipment?
A6: The machine is shipped nude in the container, without additional packaging materials.
Q7: What is the supply ability of the manufacturer for this machine?
A7: Halstec can supply 1 set of the Robot Stacking Machine per month.
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