Product Description:
In the brick manufacturing process, raw material mixing and green body extrusion are the core steps that determine the quality of the brick blanks. As a key piece of equipment in this process, the high-powered extruding mixer directly affects the plasticity of the raw materials, the density of the green brick, and the strength of the final product. This high-powered mixing extruder, specifically designed for brick factories, is adapted to various brick-making raw materials such as clay, shale, fly ash, and coal gangue. It integrates powerful twin-shaft mixing and high-pressure extrusion technology to achieve integrated and efficient operation from raw material mixing and kneading to forming and extrusion. It provides brick factories with a stable, high-quality, and efficient green body forming solution, helping companies control product quality from the source and improve production efficiency and market competitiveness.
Features:
1. Dual-shaft powerful mixing for more uniform raw material blending
The equipment employs a dual-shaft propeller mixing structure, combined with a specially angled lifting plate design, to achieve three-dimensional tumbling and forced kneading of raw materials. The mixing shaft is made of high-strength alloy steel, heat-treated to enhance wear resistance. The propellers and shaft are integrally forged, ensuring a strong connection that is not easily broken. The equipment has sufficient mixing power to easily handle various brick-making raw materials with a moisture content of 12%-25%. It can quickly and evenly mix main materials such as clay, shale, and fly ash with additives, achieving a mixing uniformity of over 95%, effectively improving the plasticity of raw materials and laying the foundation for subsequent high-quality brick forming.
2. High-Pressure Extrusion Molding for High-Density Brick Blanks
Equipped with a high-torque extruder head and wear-resistant auger, and employing a progressively increasing extrusion structure, the extrusion pressure can reach 18-25MPa. This ensures thorough compaction of the uniformly mixed raw materials before extrusion molding, resulting in high-density brick blanks with a uniform internal structure. This effectively reduces cracking and deformation during the drying and firing process, increasing the strength of the finished bricks by 15%-20%. The extruder die adopts a modular design, allowing for quick replacement according to different brick types (standard bricks, perforated bricks, hollow bricks), providing strong adaptability and meeting diverse production needs.
3. Powerful Power Configuration for Flexible Production Capacity Adaptation
A single unit can meet the daily molding needs of 80,000-150,000 standard bricks, perfectly adapting to the large-scale production pace of small, medium, and large brick factories. The equipment starts smoothly and features a comprehensive overload protection system, effectively preventing damage caused by foreign objects in the raw materials or excessive load, ensuring continuous production.
Technical Parameters:
| Used for |
Fired Clay Brick Making Plant |
| Certificate |
CE ISO |
| Specification |
Steel |
| Type |
Raw Material Processing Equipment |
| Function |
Mixing Water And Clay, Then Extruding |
| Warranty |
1 Year |
| Capacity |
50-60m3/hr |
| Name |
Extruding Mixer |
| Model |
SJJ3600*420 |
| Operation |
Automatic |
Applications:
This heavy duty mixer suitable for a wide range of applications, precisely matching the green body forming needs of various small, medium, and large clay brick factories, shale brick factories, fly ash non-fired brick factories, and coal gangue integrated utilization brick factories. Whether it's the core equipment for a new production line or the upgrade and renovation of old mixing extrusion equipment, it can be perfectly adapted through flexible parameter adjustment and customized design. It is especially suitable for large-scale production scenarios with high requirements for raw material mixing uniformity and brick density, effectively improving the quality of brick products from the source and helping enterprises enhance their market competitiveness.
Support and Services:
Our Brick Plant Machine comes with comprehensive technical support and services to ensure optimal performance and longevity. We provide installation guidance, routine maintenance tips, and troubleshooting assistance to help you maximize your production efficiency.
Our team of experienced engineers is available to assist with machine setup, calibration, and operational training. We also offer regular software updates and hardware upgrades to keep your equipment running smoothly.
In addition, we provide spare parts availability and warranty services to minimize downtime and maintain consistent output quality. Our goal is to support your brick manufacturing process every step of the way.
For detailed manuals, instructional videos, and FAQs, please refer to the support section of our website. We are committed to delivering prompt and effective solutions to meet your technical needs.
Packing and Shipping:
The Brick Plant Machine is carefully packaged to ensure safe transportation and delivery. Each machine is securely wrapped with protective materials to prevent any damage during transit. The packaging includes sturdy wooden crates or metal frames that provide stability and safeguard the components from external impacts.
For shipping, the Brick Plant Machine is loaded using appropriate lifting equipment and secured properly to avoid movement during transportation. We offer various shipping options including sea freight, air freight, and land transport, tailored to meet the customer's requirements and destination.
All shipments are accompanied by detailed documentation, including packing lists, manuals, and certificates to facilitate smooth customs clearance and installation upon arrival. Our logistics team monitors the shipment process to ensure timely delivery and customer satisfaction.
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