Production Description:
In modern brick and tile production, raw material processing is the first hurdle that determines the quality of the finished product and the production cost. The extruding mixer is a core piece of equipment that integrates powerful mixing, homogenization, kneading, and pre-extrusion functions. It is specifically designed to process complex raw materials with high hardness, high moisture content, and multiple components (such as coal gangue, shale, construction waste, and river silt). It can transform raw materials with varying compositions and loose lumps into high-quality clay with uniform moisture content, excellent plasticity, and high density, laying a solid foundation for the efficient production of high-quality green bricks by downstream vacuum extruders.
Function:
1. Powerful Mixing and Precise Homogenization
-Mechanism: Through the synergistic action of high-speed rotating mixing blades and spiral blades, intense convection and shearing motion are generated within the machine chamber, achieving microscopically uniform mixing of raw materials, moisture, and additives.
-Customer Value: Completely solves the problem of undercooked raw materials, ensuring consistent composition throughout the batch of clay, fundamentally eliminating quality defects such as color differences and inconsistent strength in brick sintering caused by uneven raw material distribution.
2. Highly Efficient Plasticizing and Deep Kneading
-Mechanism: The unique spiral design and cavity structure continuously compress, knead, and grind the materials, fully stimulating the plasticity of raw material particles and forming excellent binding force.
-Customer Value: Effectively improves the molding performance of low-plasticity raw materials, significantly broadening the raw material sources for brick factories, allowing for the large-scale use of low-cost materials such as coal gangue and waste residue, directly creating economic benefits.
3. Pre-compression and Initial Degassing
-Mechanism: At the end of the conveyor, the material is forcibly compressed by the screw to form a dense agglomerate, expelling some of the trapped air in the process.
-Customer Value: Provides an ideal and stable feed for the downstream vacuum extruder, significantly improving the degassing efficiency of the vacuum system, resulting in denser, smoother-surfaced extruded clay strips with a bubble-free internal structure.
4. Continuous and Stable Feeding
-Mechanism: As an upstream device of the vacuum extruder, it continuously, stably, and controllably delivers the processed clay to the main extruder.
-Customer Value: Ensures smooth operation of the entire production line, avoiding uneven feeding or inconsistent feeding in the vacuum extruder, thus stabilizing the extrusion speed, ensuring brick quality, and increasing overall production capacity.
Production Description:
| Name |
Extruding Mixer |
| Model |
SJJ3600*420 |
| Specification |
Steel |
| Operation |
Automatic |
| Power |
110kw |
| Warranty |
1 Year |
| Function |
Mixing Water And Clay, Then Extruding |
| Certificate |
CE ISO |
| Type |
Raw Material Processing Equipment |
| Used for |
Fired Clay Brick Making Plant |
Applications:
1. Process Location: Located after the crushing equipment and before the vacuum extruder, it is the core stage of raw material refining.
2. Typical Materials Perfectly Processed:
- Hard Raw Materials: Coal gangue, shale
- Sticky Raw Materials: River silt, dewatered sludge
- Complex Waste Materials: Construction waste, fly ash
- Traditional Raw Materials: Clay, bentonite
Support and Services:
Clay Brick Making Machines Technical Support and Service
We are committed to providing the best technical support and service for clay brick making machines. Our team of experienced engineers and technicians will offer you quick and reliable technical assistance and advice.
We provide a comprehensive range of services such as:
- Installation and commissioning
- Operation and maintenance
- Repair and overhaul
- Consultancy services
- Spare parts supply
We understand that the most important thing for our customers is the reliability of the machines. That is why we are dedicated to ensuring that our clay brick making machines are always in top condition and running at peak efficiency.
If you have any questions or concerns about clay brick making machines, please feel free to contact us. We are always happy to help.
Packing and Shipping:
Clay Brick Making Machines are tested and packed before delivery. Most cargoes are directly loaded into the container, then will be fastened by the steel wire, and fasten belt. Some small spare parts will be packed in the wooden box or the iron boxes. Then loaded into the container or the heavy trucks by the forklift.
During the production, if any spare parts are in urgent need, Halstec will arrange DHL, FedEX, UPS, or by air to your project location as soon as possible, to ensure your continuse production.
Choose Halstec, choose an easy way to success!
Finished Brick Samples:
According to different usage purpose, finished bricks can be divided into out-wall decoration bricks, and inner-wall construction bricks.
Out-wall decoration bricks come with smooth surface and uniform color , and normally burning fuel is natural gas or coal powder, which is showered into the burning kiln by specific tube system. Out-wall decoration bricks also can be called as Face bricks.
Inner-wall construction bricks, normally featured with rough surface, but higher strength. Burning fuel for inner-wall construction bricks is coal, which can be added into the raw materials, or threw from the top of burning kiln.
Below is the sample for finished bricks, the size, shape and hole rate can be customized as the production requirements of clients.
Customers Show:
With around 20 years experience of international trading, Halstec has set up more than 200 brick factories all over the world, such as Indonesia, Uzbekistan, India, Myanmar, Vietnam, South Africa, Zimbabwe, Bangladesh, etc. Below is the glimpse of our clients, hope can be your partner in very soon future.
FAQ:
Q1: What is the brand and model number of the Brick Plant Machine?
A1: The Brick Plant Machine is manufactured by Halstec and the model number is SJJ3600*420.
Q2: Where is the Brick Plant Machine made?
A2: The Brick Plant Machine is made in China.
Q3: What certifications does the Brick Plant Machine have?
A3: The machine is certified with CE and ISO 9001 standards.
Q4: What is the minimum order quantity and price for the Brick Plant Machine?
A4: The minimum order quantity is 1 set, and the price is negotiable depending on the order details.
Q5: What are the delivery time and payment terms for this machine?
A5: Delivery time is 60-70 days after receiving the advanced payment. Payment terms accepted are T/T, LC, or negotiation.
Q6: How is the Brick Plant Machine packaged for shipment?
A6: The machine is packaged nude in the container to ensure safe delivery.
Q7: What is the supply ability of the Brick Plant Machine?
A7: The supply ability is 3 sets per month.
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