Product Description:
The brick cutting machine isn't just a fancy showroom display; it's a durable piece of equipment designed specifically for the actual production environment of brick factories. It directly replaces the old methods of manual wire pulling and vibratory cutting, using stable and reliable mechanical automation to liberate brick cutters from high-intensity, dusty, repetitive labor, ensuring that brick cutting, a crucial step, is no longer a bottleneck in the production line.
We understand the daily operations of brick factories: raw material moisture varies daily, clay strips have inconsistent hardness, equipment needs to run continuously for many hours, and maintenance must be quick and spare parts readily available. Our product was born to meet these realities.
Features:
1. Reliable and Durable, Withstanding Hardship
Body: The main beam is constructed from national standard H-beams, welded as a single unit with internal reinforcing ribs, ensuring a robust structure that remains undeformed and weld-free even under long-term high-speed operation.
Core Components: The cutting arm's rotating shaft uses 45# steel with heat treatment, making it more wear-resistant than ordinary shafts; all bearings are heavy-duty types from Harbin Bearing Group or Wafangdian Bearing Group, with sealed dustproof features.
High Adaptability: Whether handling soft, wet mud in the humid south or hard materials mixed with coal gangue in the north, the equipment can quickly adjust the cutting force and frequency via handwheel or control panel, ensuring stable cutting without blade jamming or bending.
2. Labor-Saving and Instantly Efficient
Completely Eliminate Manual Wire Pulling: Only one operator is needed at the control panel; the equipment automatically completes the entire process of synchronization, cutting, and resetting. The cutting section that previously required 3-4 people can now be handled by just one person.
Adjustable cutting speed: The cutting speed can be steplessly adjusted from 15-35 cuts per minute, depending on the extruder speed and the condition of the clay strip, perfectly matching the production line rhythm and easily increasing daily output by over 40%.
Simple specification change: When changing brick types, simply replace the corresponding width of the wire frame (modular design, fixed with two bolts), and adjust the cutting width using a ruler. The switch can be completed within 20 minutes.
3. Neat cuts, reduced waste: Simultaneous dual-wire cutting
Utilizing two high-tensile manganese steel wires moving simultaneously and in the same direction, the cut surface is smooth as a mirror, with distinct corners, no burrs, and no bevels. The brick blank qualification rate is significantly improved, and the scrap rate due to uneven cutting can be reduced to below 1%.
Wire tension self-locking: A unique ratchet wrench tensioning mechanism ensures that the wire remains taut throughout the entire operation, preventing loosening due to temperature changes or prolonged operation, guaranteeing consistent force with each cut.
4. Simple Maintenance, No Production Interruption
Centralized Lubrication Points: All points requiring regular grease or oiling are concentrated on one side of the machine and clearly marked, allowing maintenance workers to complete a full line of maintenance in just 10 minutes.
Quick Troubleshooting of Common Faults: We provide a maintenance manual with photos of the parts and explanations in the local dialect. Common maintenance tasks like replacing steel wires and adjusting limit switches can be completed by a mechanic after reading the manual once.
High Parts Compatibility: Major outsourced components such as motors, reducers, and limit switches are all from brands and models commonly used in domestic brick-making machines, readily available in local electromechanical markets, eliminating the need to wait for manufacturer shipments.
Technical Parameters:
| Feature |
Easy Operation |
| Certification |
ISO9001 |
| Power |
20kw |
| Capacity |
36000 Bricks/hr |
| Use For |
Brick Factory |
| Name |
Brick Cutting Machine |
| Control System |
Automatic |
| Structure |
Steel Wire, Frame, Roller |
| Environmental |
Friendly |
Applications:
Raw materials: Clay, shale, coal gangue, fly ash, construction waste… If your extruder can form the material, our cutting machine can cut it.
Brick types: Standard bricks, perforated bricks, hollow blocks (three-row holes, four-row holes), and paving brick blanks are all compatible.
Production scenarios:
Existing line upgrades: Directly installed on existing conveyor lines, replacing the original cutting station; quick upgrade, fast results.
New line integration: Seamlessly connects with various extruders and automatic blank stacking machines to form an automated production line.
Support and Services:
Our Automatic Brick Plant is designed to provide efficient and reliable brick production with minimal manual intervention. For technical support and services, we offer comprehensive assistance including installation guidance, operational training, routine maintenance, and troubleshooting.
Our expert team ensures that your Automatic Brick Plant operates at optimal performance by providing detailed manuals and on-site support when necessary. We also offer software updates and hardware upgrades to keep your plant up-to-date with the latest technology.
In case of any technical issues, our support staff is ready to diagnose and resolve problems promptly to minimize downtime. Preventive maintenance services are available to help extend the lifespan of your equipment and maintain consistent production quality.
We are committed to delivering excellent customer service and technical expertise to ensure your satisfaction and success with the Automatic Brick Plant.
FAQ:
Q1: What is the brand and model number of the Automatic Brick Plant?
A1: The Automatic Brick Plant is branded Halstec, and the model number is SZQPH36.
Q2: Where is the Automatic Brick Plant manufactured?
A2: The Automatic Brick Plant is manufactured in China.
Q3: What certifications does the Automatic Brick Plant have?
A3: The Automatic Brick Plant is certified with ISO9001.
Q4: What are the payment terms and delivery time for the Automatic Brick Plant?
A4: Payment terms include T/T, L/C, or negotiation. The delivery time is 30-50 days after advanced payment.
Q5: What is the minimum order quantity and supply ability for the Automatic Brick Plant?
A5: The minimum order quantity is 1 set, and the supply ability is 2 sets per month.
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