Product Description:
The brick cutting system is a fully automated, high-precision cutting device specifically developed for the modern brick and tile industry. Integrating advanced mechanical design, intelligent control, and sensing technology, this system aims to completely revolutionize traditional brick cutting methods. As a core component connecting brick forming and firing processes, our system can precisely and efficiently cut extruded continuous clay strips into individual bricks of preset sizes, making it a key piece of equipment for improving brick factory production efficiency, product quality, and economic benefits.
This system adopts a modular design, supporting flexible configuration and perfectly adapting to various production scenarios, from small and medium-sized brick factories to large-scale automated production lines. We focus on solving industry pain points in brick cutting, such as dimensional deviations, rough cut surfaces, low efficiency, and high reliance on manual labor, through technological innovation, providing customers with stable and reliable one-stop cutting solutions.
Features:
1. High Precision and High Stability
Dual Closed-Loop Control: Employing a dual closed-loop control system consisting of a servo drive and a high-resolution encoder, along with real-time machine vision detection, ensures long-term stable cutting dimensional accuracy within ±0.5mm.
Adaptive Cutting: Built-in humidity and hardness sensors detect the clay strip's condition in real time, dynamically adjusting cutting speed and blade pressure to prevent blank deformation or blade sticking, ensuring a smooth and even cut surface.
Constant Tension Transmission: The core transmission mechanism utilizes a constant tension design, effectively counteracting clay strip fluctuations and ensuring smooth and precise cutting.
2. Intelligent and Automated Control System
Central Intelligent Control Console: Equipped with a 10-inch industrial-grade touchscreen, integrating a PLC and industrial computer. The intuitive interface supports recipe management, production statistics, fault diagnosis, and alarm history query.
One-Click Type Change: The system can store hundreds of brick type cutting parameters (size, speed, number of blades, etc.). Switching brick types requires only a one-click recall, with adjustment time less than 3 minutes, significantly reducing downtime.
Remote Interconnection: Supports 4G/Ethernet connectivity, enabling cloud synchronization of production data, remote monitoring, and program upgrades, providing support for digital factory management.
3. High Efficiency and Durability
High-Speed Servo Cutting: Maximum cutting speed reaches 3600 cuts/hour, meeting the production rhythm of high-speed extruders, increasing production efficiency by over 300% compared to traditional wire cutting.
Long-Lasting Cutting Components: The cutting wire uses a special alloy material, with optional diamond coating, boasting a lifespan 8-10 times that of ordinary high-carbon steel wire, significantly reducing consumable costs.
Continuous Operation Capability: Key components such as guide rails and bearings adopt heavy-duty industrial-grade standards, supporting 24-hour uninterrupted continuous production with an extremely low failure rate.
4. Safety and Environmental Protection
Comprehensive Safety Protection: The equipment is equipped with a fully enclosed protective cover, emergency stop button, photoelectric safety light curtain, and interlocking devices, fully complying with ISO 13849 safety standards.
Low noise and low energy consumption: Optimized mechanical structure and drive system, operating noise is below 78dB, main drive adopts variable frequency energy-saving technology, and overall energy consumption is low.
Technical Parameters:
| Name |
Brick Cutting Machine |
| Power |
20kw |
| Capacity |
36000 Bricks/hr |
| Control System |
Automatic |
| Structure |
Steel Wire, Frame, Roller |
| Feature |
Easy Operation |
| Certification |
ISO9001 |
| Use For |
Brick Factory |
| Environmental |
Friendly |
Applications:
1. Traditional and Improved Clays
Native Clay: Suitable for standard brick-making clay with a plasticity index of 7-15, producing smooth cut surfaces.
Shale: For efficient cutting of dense brick bodies after crushing and shaping hard shale.
Silt/Riverbed Soil: Adaptive pressure cutting for high-moisture, soft-plastic brick bodies to prevent deformation.
2. Industrial Solid Waste Resource Utilization
Coal Gangue: Specially optimized cutting algorithm to address uneven cuts caused by gangue particles.
Fly Ash-Based Brick Bodies: Suitable for lightweight brick bodies with 30%-70% fly ash content, avoiding edge breakage.
Construction Waste/Tailings: Good adaptability to brick bodies containing uneven impurities.
3. New Building Materials
Foamed Ceramic Brick Bodies: Low-pressure precision cutting to maintain the integrity of the porous structure.
Ecological Permeable Materials: Suitable for the complete cutting of high-porosity brick bodies.
Customization:
Halstec offers comprehensive product customization services for the SZQPH36 model, a fully automatic brick plant designed to meet the specific needs of your brick factory. Originating from China and certified with ISO9001, this brick production plant ensures high quality and reliability. The Brick Cutting Machine features a robust structure made of steel wire, frame, and roller, capable of producing up to 36,000 bricks per hour.
Our automatic brick plant is tailored to fit your operational requirements, with a minimum order quantity of 1 set and a supply ability of 2 sets per month. Packaging is handled nude in the container to ensure safe and efficient delivery within 30-50 days after advanced payment. We offer flexible payment terms including T/T, L/C, or negotiation to suit your business needs.
The control system of this brick factory machine is fully automatic, enabling seamless operation and increased productivity in your brick production plant. Pricing is negotiable based on customization and order details. Trust Halstec to provide a reliable, efficient, and customizable solution for your brick manufacturing needs.
FAQ:
Q1: What is the brand and model number of the Automatic Brick Plant?
A1: The Automatic Brick Plant is from the brand Halstec, and the model number is SZQPH36.
Q2: Where is the Automatic Brick Plant manufactured?
A2: The Automatic Brick Plant is made in China.
Q3: What certifications does the Automatic Brick Plant have?
A3: The Automatic Brick Plant is certified with ISO9001.
Q4: What is the minimum order quantity for purchasing the Automatic Brick Plant?
A4: The minimum order quantity is 1 set.
Q5: What are the payment terms and delivery time for the Automatic Brick Plant?
A5: Payment terms include T/T, L/C, or negotiation, and the delivery time is 30-50 days after advanced payment.
Q6: How is the Automatic Brick Plant packaged for shipment?
A6: The plant is packaged nude in the container.
Q7: What is the supply capacity of the Automatic Brick Plant?
A7: The supply ability is 2 sets per month.
Q8: Is the price fixed for the Automatic Brick Plant?
A8: The price is negotiable based on order requirements.
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